Dow Performance Materials manufactures chemicals and materials used in water purification, pharmaceuticals, paper coatings, paints, and advanced electronics. The Dow Geelong facility specialises in acrylic chemistry and strongly supports the architectural coatings sector.
Kennedys Group’s Plumbing division completed a full roof replacement at the active Geelong site. The project required careful planning, strict safety controls, and close coordination with the client to maintain safe operations throughout construction.
Our team completed the following works:
- Removed the existing roof system
- Installed new .48 Zincalume roof sheeting
- Replaced existing box guttering
- Installed new Colorbond flashings throughout the roof area
The live operating environment created several challenges during construction. Electrical wiring remained active within the roof space for the duration of the works, increasing the risk level across the site. Our team worked closely with the client to identify hazards early and implement practical control measures before work commenced.
We completed detailed risk assessments and developed safe work procedures to protect workers, contractors, and onsite operations. Strong communication between all parties helped maintain a compliant and controlled environment throughout each stage of the project.
To further improve site safety, scaffolding surrounded the entire building perimeter. This setup gave our team secure access to all work areas while reducing risks associated with working at heights. The scaffold system also improved efficiency and allowed trades to move safely around the site during construction activities.
The client played an important role in the project’s success by coordinating onsite trades and assisting with access requirements. Their proactive approach helped maintain workflow continuity and allowed the project to progress smoothly within an operational facility.
Through detailed planning, strong collaboration, and a clear commitment to safety, Kennedys Group successfully delivered the roof replacement works while maintaining compliance within a live industrial environment.
